After you identify a telehandler that meets your needs, you can perform an inspection on it to ensure everything is in working order. Following inspection tips for used telehandlers can help you spot potential mechanical and structural issues that could cost you in repair and maintenance expenses down the road. Below are the top five used telehandler inspection tips:
1. Inspect the Mechanical Systems
Before you purchase a telehandler, it's crucial you perform a mechanical inspection. Checking the mechanical system is especially important because problems with this part of the telehandler can be costly to repair. Since a cursory inspection usually isn't enough to detect defects or damage in the system, it's crucial you take the time to do an in-depth review of the various mechanical system parts.
The following are key inspection tips for mechanical systems:
- Look for leaks: Start by checking for engine leakage, as this is major evidence the telehandler hasn't been properly cared for. Inspect the gaskets, seals and valves to ensure there are no cracks or damage. Additionally, look at the ground for any signs of fluid leaking.
- Examine the hydraulic system: Next, look at the hydraulic system to ensure there's no leakage. Run the telehandler, listening for any strange noises while you operate it.
- Review the meter: Inspect the hour meter, seeing if it's working properly and adequately sealed. Check if there are any signs of tampering and record the usage showing on the meter.
- Inspect fluids: A telehandler's steering, braking and engine fluids should be in good condition. Inspect them and assess whether they need replacement.
- Check braking and steering systems: Finally, it's crucial the braking and steering systems are functioning properly. Run the machine and see if the brakes, including the parking and service brakes, function in an efficient manner. Additionally, steer the machine, ensuring the steering is responsive.
2. Check the Structural Systems
Alongside inspecting the mechanical system, you may want to conduct a structural system inspection. Like mechanical system damage, any structural system damage may not be obvious at first glance. A close inspection of these systems safeguards you from purchasing a telehandler in poor condition.
Below are some tips for properly checking a used telehandler's structural systems:
- Review the chassis, frame, mast and boom for cracks: Start your structural inspection by looking for cracks or other signs of damage on the telehandler's frame, mast, boom and chassis. Damage to these parts can reduce the effectiveness of the machine and increase the chances it breaks down.
- Run the boom and mast: Put the boom and mast through their normal function to see if they're operating properly, without any shuttering or binding during retraction. You should also check if their metal is bent, as bent metal could be a major sign of damage.
- Check for previous boom structural repairs: While a previous owner will often inform you if they've conducted any repairs on the boom's structure, you should still double-check. Past repairs of a boom can be a sign that the machine's integrity is compromised and it might not be able to lift heavier loads. Signs of welding, shuttering or binding during retraction are some of the red flags indicating previous repairs.
- Ensure attachments are compatible: Before you purchase a telehandler, check what attachments the previous owner has been using on the telehandler. When a telehandler is outfitted with incompatible attachments, like those that are too small or large and those that don't fit, it's more likely the equipment has experienced wear, accelerating the need for major repairs. Since incompatible attachments can place more stress on telehandlers, you may want to avoid machinery that has been used extensively with the wrong attachments.
3. View the Machine's Exterior
Though there are many warning signs that aren't immediately obvious, you can spot some red flags while doing a quick check of the overall machine's appearance. If the machine looks like it's in bad condition, it likely is. Check out the following exterior inspection tips:
- Review plastic and glass partitions: While viewing the exterior, see if the plastic and glass partitions have any cracks in them. You need your operator to be safe in the cab, so ensuring the glass or plastic is secure is a must.
- Inspect the tires: Check the tires for any punctures or damage to the surface. Look at the tread, as a worn tread will indicate you'll need to replace the tires soon. You may also want to verify the sidewall's condition, ensuring there's no damage inside or outside. The tires should be from a trusted manufacturer and fit properly.
- See how clean the machine is: A reputable seller will likely take the time to clean their machinery before you view it. If the equipment is covered in dirt or grime, it may be a sign that the previous owner hasn't taken good care of it.
- Check for obvious damages: Paint cracks or dents on the exterior can be other evidence a telehandler hasn't been properly maintained. Any panels, such as engine panels, should also be undamaged.
4. Look at the Cab and Operate the Telehandler
After viewing the exterior of the machine, step into the cab to look at the interior. Check if the cab seating is free from damage and clean. Cuts or stains on the rubber, fabric or leather of the seating can be warning signs.
Next, verify the controls are in good condition. Avoid purchasing a telehandler with duct tape on the controls or other signs the controls aren't in their original condition. Look under the dash to ensure there aren't any wires hanging under it. Finally, run the telehandler and use the controls, checking if they all work properly.
5. Review Maintenance Documents and History
Before you finish your inspection, check if the previous owner has complete maintenance records. These records can let you know if the telehandler has had any major repairs that could harm the machine's longevity or ability to complete certain tasks. The telehandler's maintenance history also reveals if the previous owner kept up with routine maintenance and repair tasks.
As you look at the documents, note how much time passed between service dates. Long waits between service times can reveal improper maintenance practices. You may want to check the machine's owner's manual to cross-reference if the previous owner has conducted the right types of repairs and followed the recommended service intervals. When a previous owner doesn't have a complete maintenance history for their telehandler, you may want to look for a different option.