There are many ways to care for your equipment. The following are 10 tips for motor grader maintenance:
1. Complete Daily Pre- and Post-Operation Inspections
Operators should always complete a pre-operation inspection before starting the machinery. This is both for safety reasons and to ensure that the motor grader is ready to get to work. We are sharing more information about what you should look for during your daily equipment walk-around later on.
Before wrapping up for the day, operators should also complete a post-operation inspection. This will help your team identify motor grader areas that need cleaning or further inspection.
2. Regularly Check Engine Components
Again, routine inspections are incredibly valuable for the health of your equipment. You should be especially mindful when checking engine components.
Your engine is one of the most expensive parts of your machine. To take the best care of it, pay close attention to its components, including the following:
- Coolants
- Fluid levels
- Hydraulic system
- Air filters
Your motor grader's manual will note optimal timing for maintenance tasks regarding your engine.
3. Do These Things Before Starting the Machine
Before firing up your motor grader, there are some important things to do first, including:
- Survey the machine: Conduct a walk-around of your equipment and check for any defects or wear. Look for any leaks and check the underneath of the motor grader.
- Grease the machine: Keeping your grease points lubricated is a crucial part of motor grader upkeep.
- Check levels: Before starting the machine, check on fuel and oil levels. Give coolant levels a look and add more fluids if necessary.
- Test controls: You'll want to test each control at the beginning of every workday. Make sure to test out the steering and the accelerator before starting your equipment.
4. Sample Engine Oil Every 250 Hours
Performing an oil analysis is incredibly crucial for keeping your equipment running well. Oil is like the blood of your machinery. You should analyze your oil at least every month or every 250 hours for diesel engines. Keep a record of oil sampling and stay ahead of routine upkeep.
It is also important to look for any metal shavings or fluid leakage that should not be in your motor grader's oil.
5. Keep Lubricant on Grease Points
Keeping your grease points lubricated will allow your equipment to function at its best while reducing wear and tear. In addition to cleaning and servicing your seals, you will want to lubricate the following areas to ensure they are greased and ready for work:
- Front attachments
- Quick attach
- Moldboard
- Lift cylinders
Use your equipment's manual to find all pivot points that require lubrication. Greasing all of the moving parts on your motor grader is crucial because improper lubrication can lead to serious issues and even damage your machinery.
6. Monitor Clevis Points and Pins
Keeping a close eye on the clevis points and pins where the hydraulic cylinders attach to your motor grader can help you keep dirt and slop from speeding up wear.
The more dirt and debris that gets in these pins, the more damage it can do. As wear develops, your blade is less stable, and your grading will be less accurate.
7. Address Leaks Immediately
Checking leaks is a vital part of any routine motor grader maintenance. You can expect a small amount of leakage as the seals on your equipment age. However, you should promptly address leaks of more than just a couple of drops.
Check the circle drive and the blade linkage for leaks. Clean dirt and debris buildup that can lead to damaged seals. Pay attention to leaks from your transmission as well by regularly gauging fluid levels.
8. Keep Engine Openings Clean
Be sure to remove dirt and grime from the engine openings on your machine. This will help keep your engine running properly and reduce unnecessary wear.
Another helpful tip is to wipe away all buildup and grease before opening filler necks and dipsticks to avoid letting dirt in those openings.
9. Inspect Cooling System Regularly
Your cooling system is a very valuable part of your machine. It helps to prevent the following conditions:
- Freezing
- Corrosion
- Cavitation
- Rust
These things can be detrimental to your equipment, so keeping a close eye on this system will help you maintain your motor grader better. Check coolant levels regularly and add fluid if necessary to keep your equipment up and running.
10. Gauge Tire Pressure Often
It is beneficial for operators to check tires regularly. If a tire is damaged or deflated, this can create dangerous driving conditions and negatively impact the performance of your motor grader.
Make it a point to give tires a closer look and gauge their pressure often. Add air promptly to keep your machine ready for work.